Giving Full Play To The Best Benefit Of Cutting Workshop, Why Should Enterprises Apply The Automatic Cloth Laying System?

In modern garment production, automation system is adopted to improve production efficiency and stabilize products. quality It has become a consensus. Through years of practice observation, the author thinks that the automatic cloth laying process is very important in the automatic production of garment.

Automated cloth laying system clothing The importance of production is mainly reflected in the following aspects:

Profit from clothing business comes from good cloth laying work.

As we all know, fabric cost occupies the most important part in clothing production. Good cloth laying can achieve better cloth edge alignment effect, making the layout map closer to the beginning, end and sides of the cloth layer, and more material saving. Using the cloth spreading machine system can save the 0.5%-2% fabric for the enterprise, and the economic benefit is considerable.

A good automatic cloth laying system is fast and efficient, and can achieve higher productivity than manual cloth operation. Although the efficiency of enterprises is different and their profits are different, the role of automatic cloth spreading is remarkable.

Some traditions Tailoring The workshop fabric is stored in the storage room and far away from the cloth spreading machine. When each cloth is laid, two staff members move the cloth roll onto the cloth table from one side, and then manually feed cloth, which makes the operation time and efficiency low. The cloth cutting methods used in advanced cutting shops are different.

For example, we take a brand's automatic cloth laying system as an example. The cloth roll is placed in the paving machine area in advance. Only one worker needs to put the cloth roll into the cloth cradle and then automatically "feed cloth", so that the efficiency of single cloth can be increased by about 1.5 minutes. It is assumed that once a cloth is made of 100 layers and 10 times a day, it can be spread more than 1500 meters per day.

Automatic cloth spreading not only saves labor, but also can effectively improve the production efficiency of garment enterprises and create more profits.

Good cloth work ensures clothing quality

Nowadays, there are many kinds of fabric materials and products used in clothing production. For example, from the type of material, there are elastic fabrics and inelastic fabrics. In the actual production of clothing samples, the ideal cutting pieces should be consistent with the CAD design without deformation. This requires that the cloth in the laying layer is not deformed, that is, the cloth laying operation is tension-free.

Now most of the automatic cloth laying machines on the market can be operated without tension. There are two main ways of working: one is the form of cloth, the system is commonly called "cloth cloth machine", the other is the form of cloth spreading, and the system is commonly called "cloth spreading machine".

The working way of the cloth spreading machine is the fabric in the cradle, and it falls to the cloth table surface from the gravity of the fabric itself from the surface of the inclined plate of the cloth spreading machine. Compared with drawing cloth with stretching method, the spreading way ensures the original condition of elastic fabric better, so the effect of tension free cloth is better.

Taking the automatic cloth laying system of some brands in the market as an example, the servo control system adopted in the design can ensure that the speed of feeding cloth hopper is highly consistent with the speed of the cloth outlet end, thereby avoiding the new tension caused by the cloth laying process. In addition, the overall electrification design ensures the consistency and consistency of the running process of the machine, and ensures the quality of the cloth laying. The repeatability and consistency of the cloth quality are very high, which is crucial for ensuring the sewing quality of the subsequent production process.

Spreading cloth to ensure stable production

The cloth laying operation occupies a larger area in the cutting workshop. Usually, two sets of cloth laying systems are needed for a set of automatic cutting beds. The efficiency of the cloth laying machine plays a basic guarantee in the cutting production. The efficiency and effectiveness of cutting work are directly affected by the work of cloth laying.

There is no doubt that the laying system can produce the work steadily and efficiently according to the plan, and seamlessly cooperate with the tailoring process. The production efficiency of the whole cutting workshop is also enhanced.

The laying machine will stop working, and the cutting bed will not work properly, which will cause the corresponding production loss. Therefore, when importing a cloth spreading machine system, garment enterprises need to do a good job of inspection and selection, and choose a reliable system. In addition, in actual production, we must also pay attention to proper operation and regular maintenance and maintenance of equipment.

The use of cloth spreading machine system is difficult to solve.

In recent years, most garment enterprises are facing the problem of "recruitment difficulty". Besides the problems of wages, working conditions are also one of the reasons for recruitment difficulties.

If the traditional manual cloth method is used to spread cloth, the work efficiency is not high, and the working form is monotonous and boring, which consumes great physical strength.

We can often hear people in clothing enterprises say this: "young people nowadays can't bear hardships and stand hard work", but I always believe that the key reason lies in the change of objective environment. From the perspective of population structure, the proportion of young and middle-aged labor force in China has been greatly reduced compared with that before this century.

As the division of labor becomes more and more detailed, many large and small industries have achieved modern and automated production. The working conditions of enterprises have been greatly improved, and the chances of job selection for job seekers are more and better. At present, the children of many families in China are the only children. Young people do not want to, and parents do not want their children to rely on simple and laborious labor to seek life.

Therefore, relying on the labor intensive development of garment manufacturing industry, we must quickly adapt to this social development trend and carry out the transformation of production mode, that is, using automation system to improve work value, and attract more talented young people to invest in this industry with good working environment and conditions.

The advanced automatic cloth laying system not only has fast production speed, but also has been upgraded from simple mechanized production to intellectualization, so the production efficiency is higher and the quality of work is better.

The design of the automatic cloth spreading machine system and the laying platform is designed by ergonomics, and the operator is very comfortable. If the mobile platform is selected, the operator should not run along with the movement of the cloth laying machine in the cloth laying operation, which greatly reduces the labor intensity of the operator.

Adopting advanced cloth laying system can help enterprises realize automatic cloth laying and solve some problems such as labor shortage.

How to make good use of automatic cloth spreading machine system?

It is not difficult to understand the importance of spreading cloth into the whole garment automated production process from a macro perspective. In the actual production and application, how can we make good use of the automatic cloth laying machine system, so as to better play the advantages and benefits of the cutting workshop?

First of all, we should pay attention to the research and choose the automatic cloth laying system which is more suitable for the practical application of enterprises.

Reliable equipment suppliers will consider various aspects such as capacity, fabric quality, product type, plant space size, and enterprise development planning, so as to help customers analyze and research demand and choose the most suitable solution for cloth distribution system.

Therefore, neither user experience nor purchase of low capacity systems can meet production needs, nor do they introduce high capacity systems, resulting in waste of capital and capacity.

Second, stability of the system supplier and consistency of solutions should also be taken into account. This factor will have an impact on the subsequent use, maintenance and service of the equipment.

For example, if we choose a comprehensive supplier of CAD/CAM system, from the aspect of system and equipment extension, it will be very convenient for both sides to become a supplier's comprehensive system user.

Third, we need to carry out systematic and effective business training for the management, operation and maintenance personnel of cloth laying operations, so that they can grasp the rational and scientific use and management methods of the system, and tap the potential of efficiency in the use of equipment.

Reliable supplier of cloth spreading machines will provide effective guarantee for operation training and follow-up technical support. Through close collaboration with users, we can not only improve the efficiency of the system, but also improve the skill level of users and create greater value for enterprises.

Fourth, maintain and maintain regularly according to the technical requirements. As the saying goes, "good use is good, maintenance is very important." This tells us to make good use of the routine maintenance measures, so that the equipment is always in the best condition.

In addition, we should also make good use of the supplier's maintenance policy. For example, some brand manufacturers have regular visits and maintenance services after installation of equipment. As a user, garment enterprises can summarize their experience in the use of the automatic cloth laying system at ordinary times, and then communicate with each other regularly when the supplier visits regularly, so as to improve the effect of the return visit.

Fifth, insist on using qualified spare parts and consumables. At present, there is a lot of mixed parts in the market. When purchasing spare parts, we must select spare parts and consumables that meet the technical specifications, so as to ensure the reliability and stability of the equipment.

From the author's practical experience, it is the most appropriate way to purchase genuine parts directly from the system supplier. Of course, some people will worry about the high price of the spare parts of the system supplier. In fact, if you sign a long-term service contract with the supplier, you will get a certain discount, which will be more cost-effective.

In addition, from the point of view of steady and continuous production, the benefit of selecting genuine parts is actually better.

Technology Viewpoint

With automation system improving production efficiency and stabilizing product quality, it has become the consensus of modern clothing production.

Through years of practice observation, the author thinks that automatic cloth spreading is the key link for garment enterprises to improve the efficiency of tailoring workshop, and is very important for garment production. This article will describe in detail the importance of cloth laying work for clothing production.