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Plasma Technology Instead Of Treatment Agent Makes Shoe Making Technology More Environmentally Friendly.

2013/5/9 10:00:00 28

Shoemaking TechnologyPlasma TechnologyHigh Technology

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< /p > < p > plasma technology is one of the high and new technologies which has been developing vigorously in recent years. It has been widely applied in chemical industry, material science, environmental protection and other fields.

The technical means is to activate the surface of different materials by plasma, so as to adapt to the technical requirements of the next process, but do not change the surface and properties of the material.

Because it can replace the original pollution and harmful to human health process and operation, to achieve the goal of eliminating pollution, purifying the environment and protecting employees' health, and is regarded as a technological revolution.

Plasma technology substitute treatment agent for shoe surface treatment, with good treatment effect, eliminate pollution, save electricity, save energy, reduce costs, reduce labor and many other advantages, is a major innovation in shoemaking technology in recent years.

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One of the key points for sustainable development of the footwear industry is to take a new green, safe and healthy way of industrialization. < p >

At present, the organic solvent adhesives and treatment agents used in the process are perplexing the environment.

These two kinds of dosage form materials, which contain volatile organic solvents such as benzene and ketones, are very harmful to the human body and environment.

At present, organic solvent adhesives are gradually being replaced by water-soluble environmental adhesives, making the treatment agent the largest source of pollution in the production environment.

Therefore, the industry urgently needs alternative formulations or technologies to change the status quo.

The application of plasma to shoe surface treatment technology can replace the brush treatment agent technology, and it is superior to the original technology in many technical indicators, which can solve this technical problem well.

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< p > Suzhou Wei Peng Electromechanical Technology Co., Ltd. is a high-tech enterprise specializing in the application of low temperature plasma technology.

In recent years, the company has worked with Soochow University professor Meng Yuedong, Professor of plasma research institute, to develop a variety of low temperature plasma surface treatment technology and equipment suitable for different fields.

Through three years' efforts, they have realized the application of the technology in shoemaking industry in the international field.

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< p > during the three years of development, they started from the characteristics of < a href= "//www.sjfzxm.com/news/index_c.asp" > plasma technology < /a >, and repeated experiments on a variety of shoe materials. The test results show that the tensile force value of shoe material treated by plasma technology is higher than the standard value of 15-20%, which proves that the technology is feasible and excellent.

However, the diversity of shoe materials leads to the difficulty in application of plasma technology, that is, it is impossible to process different materials with different process parameters in actual production.

After optimizing the treatment process and parameters, they achieved technological breakthroughs. They could handle a variety of shoe materials with an equal processing technology, or a plasma process instead of the multi process before the brush treatment agent, such as water washing, sand washing and EVA irradiation, etc., so as to simplify the process, save labor and reduce costs.

The most important part of the technology is that technology is pformed into application equipment. Only automatic equipment can realize the on-line application without changing the pipeline process.

In the short span of three years, the scientific research engineer of Suzhou Wei Peng Electromechanical Technology Co., Ltd. has achieved three breakthroughs in the international field, including plasma processing technology, technology, equipment and equipment, which meets the requirements of shoe manufacturers in terms of production efficiency, material characteristics and operation mode.

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< < p > the first equipment developed by Suzhou Wei Peng Electromechanical Technology Co., Ltd., the "low temperature plasma treatment machine for shoes material surface", was initially applied in the new a href= "//www.sjfzxm.com/news/index_h.asp" > BELLE shoes < /a > (Shenzhen) Co., Ltd., and 20000 pairs of large goods were put into production. In Wenzhou giant one group Co., Ltd., 28000 double production trial runs were carried out, and the test results were all qualified.

From the application effect, we can see that plasma technology instead of treatment agent can be said to be the three harvest of economic, environmental and social benefits.

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< p > in terms of economic efficiency, plasma treatment technology has high efficiency, low operating cost and reduced unit power consumption by 30-40%; 100% saving the cost of processing agents is equal to not consuming oil and saving natural resources; in terms of environmental benefits, plasma treatment technology takes the place of agents, eliminates volatile organic matter (VOC) emissions, and cleanses the production environment to maximize the health of employees. In terms of social benefits, plasma treatment technology realizes green manufacturing, optimizes the production environment, reduces the residues of harmful substances in finished shoes, protects consumers' interests, promotes pformation and upgrading of traditional industries, and improves the competitiveness of footwear products.

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< p > at present, the plasma technology shoe material surface treatment machine can be applied to materials including: rubber, < a href= "http://cailiao.sjfzxm.com/" > Natural Leather > /a > EVA, TPU, ABS, various synthetic leather, cloth and so on. The production efficiency can reach 400 hours / hour of the surface 192--280 double, and the shoe sole can meet the needs of production capacity.

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