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The Implementation Plan For Promoting Equipment Renewal In The Industrial Field Clarifies The Guidance For Equipment Renewal In The Textile Industry

2024/4/11 11:33:00 4

According to the information released by the Ministry of Industry and Information Technology on April 9, the Ministry of Industry and Information Technology and other seven departments jointly issued the Implementation Plan for Promoting the Updating of Industrial Equipment recently, proposing that by 2027, the investment scale of industrial equipment will increase by more than 25% compared with 2023, and the penetration rate of digital R&D design tools and the numerical control rate of key processes of industrial enterprises above designated size will respectively exceed 90% and 75%.

The digital transformation of industrial enterprises above the designated size in major industrial provinces and cities and key parks has been fully covered, the production capacity of key industries below the benchmark level of energy efficiency has basically exited, the energy efficiency of major energy consuming equipment has basically reached the level of energy conservation, the intrinsic safety level has significantly improved, the promotion and application of innovative products have been accelerated, and the proportion of advanced production capacity has continued to increase. According to the person in charge of the Ministry of Industry and Information Technology, promoting large-scale equipment upgrading in the industrial field is conducive to expanding effective investment and promoting the continuous increase of the proportion of advanced production capacity. The plan is clear, focusing on promoting new industrialization, focusing on large-scale equipment upgrading, implementing the technological transformation and upgrading project of the manufacturing industry, focusing on digital transformation and green upgrading, and promoting high-end, intelligent and green development of the manufacturing industry.

The plan proposes to provide diversified supply and services by relying on the market in combination with the differentiated demand of various equipment renewal in the industrial field. Take overall consideration of industry development and market reality, and make progress step by step and orderly. Actively promote the new generation of information technology enabling new industrialization, and pay attention to the iterative upgrading and innovative application of software systems while promoting the upgrading of hardware equipment.

It is understood that this plan proposes four key tasks, namely, the implementation of advanced equipment update action, the implementation of digital transformation action, the implementation of green equipment promotion action, and the implementation of intrinsic safety level improvement action. It is clear that the textile industry will update short process textile equipment such as rotor spinning machines, and cotton spinning equipment such as spinning machines and automatic winders; The consumer goods manufacturing industry promotes intelligent equipment oriented to flexible production, personalized customization and other new modes; For petrochemical and chemical industry, steel, building materials, textile, paper making, leather, food and other industries that have issued national standards for water intake (consumption) quota, promote industrial water conservation and wastewater recycling, transform industrial cooling and recycling systems, wastewater treatment and recycling systems, and update a batch of cooling towers and other equipment.

Implementation plan for promoting equipment renewal in industrial field

Promoting large-scale equipment renewal in the industrial field is conducive to expanding effective investment, promoting the continuous increase of the proportion of advanced production capacity, and is of great significance to accelerating the construction of a modern industrial system. In order to implement the decisions and arrangements made by the Party Central Committee and the State Council, and promote equipment renewal and technological transformation in the industrial field, the following implementation plan is formulated.

1、 General requirements

To promote large-scale equipment renewal in the industrial field, we should follow the guidance of Xi Jinping Thought on Socialism with Chinese Characteristics for a New Era, thoroughly implement the spirit of the Twentieth National Congress of the Communist Party of China, follow the deployment of the Central Economic Work Conference and the fourth meeting of the Central Finance and Economic Commission, plan to expand domestic demand and deepen supply side structural reform, focus on promoting new industrialization, and focus on large-scale equipment renewal, Implement the technological transformation and upgrading project of the manufacturing industry, focus on digital transformation and green upgrading, promote the high-end, intelligent and green development of the manufacturing industry, and provide strong support for the development of new quality productivity, and improve the quality and level of the national economic cycle.

——Adhere to the promotion of marketization. Adhere to the national unified market, give full play to the decisive role of the market in allocating resources, and provide diversified supply and services by relying on the market in combination with the differentiated demand for the renewal of various types of equipment in the industrial field. Give better play to the role of the government and create a policy environment conducive to technological transformation and equipment renewal of enterprises.

——Adhere to the guidance of standardization. We will strengthen the formulation and implementation of standards for technology, quality, energy consumption and emissions, guide enterprises to eliminate outdated equipment and use advanced equipment in accordance with laws and regulations, and improve production efficiency and technical level. Take overall consideration of industry development and market reality, and make progress step by step and orderly.

——Adhere to the integrated updating of software and hardware. Actively adapt to and lead a new round of scientific and technological revolution and industrial transformation, actively promote the new generation of information technology enabling new industrialization, and pay attention to the iterative upgrading and innovative application of software systems while promoting the upgrading of hardware equipment.

By 2027, the scale of equipment investment in the industrial field will increase by more than 25% compared with 2023, the penetration rate of digital R&D design tools and the numerical control rate of key processes of industrial enterprises above the designated size will respectively exceed 90% and 75%, and the digital transformation of industrial enterprises above the designated size in major industrial provinces, cities and key parks will be fully covered, and the production capacity of key industries below the energy efficiency benchmark level will basically exit The energy efficiency of major energy consuming equipment has basically reached the level of energy conservation, the intrinsic safety level has significantly improved, the promotion and application of innovative products have accelerated, and the proportion of advanced production capacity has continued to increase.

2、 Key tasks

（1） Implement advanced equipment update action

1. Accelerate the replacement of backward and inefficient equipment. For industries where production equipment such as industrial machinery, agricultural machinery, construction machinery, and electric bicycles are at a medium or low level as a whole, we will accelerate the elimination of backward and inefficient equipment and outdated equipment that has exceeded their service life. Focus on promoting industrial machine tool industry to update machine tools that have been in service for more than 10 years; Agricultural machinery industry updates flexible cutting, forming, welding, manufacturing and production technology and equipment; The construction machinery industry updates oil presses, bending machines, outdated production lines and online testing equipment; The instrument industry updates CNC processing equipment, calibration equipment, etc; The textile industry updates short process textile equipment such as rotor spinning machines, spinning machines, automatic winders and other cotton spinning equipment; The electric bicycle industry updates automatic welding robots, automatic spraying and drying equipment, electric or pneumatic assembly equipment, insulation withstand voltage tester, cyclic charge discharge tester, etc.

2. Update and upgrade high-end advanced equipment. Enterprises are encouraged to update a batch of advanced equipment with high technology, high efficiency and high reliability for industries where the production equipment such as aviation, photovoltaic, power battery and biological fermentation is at a medium to high level. Focus on promoting the aviation industry to comprehensively carry out the construction of large aircraft, large amphibious aircraft and aeroengine assembly integration capabilities, supply chain supporting capabilities, etc; Photovoltaic industry updates large thermal field single crystal furnace, high linear speed small wheelbase multi wire cutting machine, multi in one coating equipment, large size multi grid module string welder and other advanced equipment; The production equipment in the power battery industry has been upgraded to high precision, high speed and high reliability, focusing on the upgrading of ultrasonic welding machines, laser welding machines, liquid injection machines, capacity distribution cabinets and other equipment; In the biological fermentation industry, the technology of extraction and extraction was improved, and evaporators, centrifuges, new drying systems, continuous ion exchange equipment, etc. were updated.

3. Update and upgrade test and detection equipment. In key industries such as petrochemical and chemical industry, medicine, shipbuilding, and electronics, we will update a batch of advanced equipment and improve our engineering and industrialization capabilities by focusing on design verification, test verification, process verification, and other test certificates and inspection and detection links. Focus on promoting the updating of advanced equipment such as model manufacturing equipment and experimental analysis instruments in the design verification process; The testing and verification link updates the mechanical testing, optical testing, environmental testing and other testing instruments; The process validation link updates the special equipment for environmental adaptability test, reliability test, process validation test, safety regulation test and other tests, as well as the special sample preparation, material processing, electronic assembly, mechanical processing and other sample preparation and pilot production equipment; During inspection and testing, electronic measurement, nondestructive testing, intelligent testing and other instruments and equipment shall be updated.

（2） Implementing digital transformation actions

4. Promote the application of intelligent manufacturing equipment. Focusing on the transformation of production operations, warehousing and logistics, quality control and other links, we will promote the renewal of general intelligent manufacturing equipment such as CNC machine tools and basic manufacturing equipment, additive manufacturing equipment, industrial robots, industrial control equipment, intelligent logistics equipment, sensing and testing equipment. Focus on promoting the equipment manufacturing industry to update the intelligent complete production line and flexible production cell for specific scenarios; The electronic information manufacturing industry promotes the integrated application of special intelligent manufacturing equipment for electronic products and automated assembly lines; The raw material manufacturing industry accelerated the deployment and application of new intelligent equipment such as unmanned transport vehicles, and promoted the intelligent transformation and upgrading of major process equipment such as catalytic cracking and smelting; The consumer goods manufacturing industry promotes new modes of intelligent equipment such as flexible production and personalized customization.

5. Accelerate the construction of intelligent factories. Accelerate the deep integration of the new generation of information technology with the whole process and all elements of manufacturing, and promote manufacturing technology breakthrough, process innovation, lean management, and business process reengineering. Promote the deep application of new technologies such as artificial intelligence, the fifth generation mobile communication (5G) and edge computing in manufacturing, and form a batch of typical scenarios such as virtual testing and debugging, digital process design, and intelligent online detection. Promote equipment networking and digital link of production links, realize production data connectivity, manufacturing flexibility and intelligent management, and build a digital workshop. Carry out intelligent upgrading around the whole manufacturing process such as production, management and service, optimize the organizational structure and business process, and build an intelligent factory. Give full play to the role of the industrial Internet identity analysis system, guide leading enterprises to drive the synchronous transformation of upstream and downstream enterprises, and create a smart supply chain.

6. Strengthen the construction of digital infrastructure. Accelerate the large-scale deployment of industrial Internet, Internet of Things, 5G, gigabit optical network and other new network infrastructures, and encourage industrial enterprises to transform their internal and external networks. Build a fusion system of industrial basic computing resources and application capabilities, accelerate the deployment of industrial edge data centers, build edge computing facilities for specific scenarios, and promote the coordinated development of "cloud edge" computing power. Increase the supply of high-performance intelligent computing, and build intelligent computing centers at the nodes of computing power hubs. Encourage large group enterprises and industrial parks to establish distinctive industrial Internet platforms.

（3） Implement green equipment promotion action

7. Accelerate the green transformation of production equipment. Promote the promotion and application of energy-saving and environment-friendly green equipment in key energy consuming industries and key links. The iron and steel industry has accelerated the ultra-low emission transformation of the existing blast furnace, converter, electric furnace and other whole processes, striving to achieve Class A environmental performance; Building materials industry focuses on pollution reduction, carbon reduction, energy conservation and consumption reduction in existing cement, glass, building sanitary ceramics, glass fiber and other fields, and improves equipment and technology related to raw material preparation, kiln control, grinding and crushing; The non-ferrous metal industry has accelerated the upgrading and transformation of green, efficient and environmentally friendly equipment such as efficient and stable aluminum electrolysis, green and environmentally friendly copper smelting, and renewable metal smelting; Key light industries such as household appliances accelerated the upgrading of secondary and higher energy efficient equipment.

8. Promote energy efficiency upgrading of key energy consuming equipment. According to the Advanced Level of Energy Efficiency, Energy Saving Level and Access Level of Key Energy using Products and Equipment (2024 Edition), we will focus on improving energy efficiency, promote the upgrading of boilers, motors, transformers, refrigeration and heating air compressors, heat exchangers, pumps and other key energy using equipment in industries and other fields, and promote the application of energy-saving equipment with energy efficiency level II and above.

9. Accelerate the application of solid waste treatment and water-saving equipment. Focusing on the major industries producing industrial solid wastes, we will update and transform the processes that produce high industrial solid wastes, upgrade the equipment and facilities for comprehensive utilization of industrial solid wastes and renewable resources, and improve the level of economical and intensive utilization of industrial resources. For petrochemical and chemical industry, steel, building materials, textile, paper making, leather, food and other industries that have issued national standards for water intake (consumption) quota, promote industrial water conservation and wastewater recycling, transform industrial cooling and recycling systems, wastewater treatment and recycling systems, and update a batch of cooling towers and other equipment.

（4） Implement actions to improve the intrinsic safety level

10. Promote the safety transformation of old petrochemical and chemical plants. Promote the application of continuous, micro reaction, high gravity reaction and other process technologies, reactor optimization control, predictive maintenance of pumps and other digital technologies, and update old coal gasification furnaces, reactors (kettles), distillation towers, pumps, heat exchangers, storage tanks and other equipment. Properly resolve the safety risks such as large process risk of old devices, high failure rate of moving equipment, and leakage of static equipment, and improve the intrinsic safety level of the industry.

11. Improve the intrinsic safety level of the civil explosion industry. Focusing on promoting the technical upgrading of the production line of industrial explosives and industrial electronic detonators, with the goal of unmanned hazardous work posts, we will implement the projects of "mechanized replacement and automation reduction" and "robot replacement", and increase the promotion and application of safety technology and equipment. Focus on upgrading and reconstruction of fixed production line of industrial explosives, on-site mixed explosive production point, on-site mixed explosive truck, detonator loading and assembly production line, etc.

12. Promote the application of advanced and applicable safety equipment. Increase the promotion and application of safety equipment in key areas, and promote the upgrading, transformation and equipping of safety emergency monitoring and early warning, fire fighting systems and equipment, safety emergency intelligent equipment, personal protective equipment, etc. at the social level. Promote the application of advanced and reliable safety equipment around key scenarios such as industrial production safety accidents, earthquake geological disasters, flood disasters, urban waterlogging disasters, urban special scene fires, forest grassland fires, emergency life rescue, community and family safety emergencies.

3、 Safeguard measures

（1） We will increase fiscal and tax support. We will increase financial support for equipment renewal and technological transformation in the industrial sector, and include qualified key projects into the central budget for investment and other financial support. We will increase tax incentives for special equipment for energy and water conservation, environmental protection, and safe production, and include digital and intelligent transformation in the scope of incentives.

（2） Strengthen standard leadership. Develop and revise a number of standards related to energy conservation and carbon reduction, environmental protection, safety, and recycling around key industries and fields, implement industrial energy conservation and green standardization actions, develop the Catalog of Advanced Safety Emergency Equipment (Promotion), and promote the Catalog of Recommended National Energy Conservation and Carbon Reduction Technical Equipment in the Industrial and Information Fields, Guide enterprises to implement equipment updating and technical transformation against advanced standards.

（3） Strengthen financial support. Set up special re loans for scientific and technological innovation and technological transformation, and guide financial institutions to strengthen support for equipment renewal and technological transformation. Give play to the role of the national industry finance cooperation platform, prepare the guidance plan for technological transformation and upgrading of industrial enterprises, strengthen the docking between banks and enterprises, recommend key technological transformation projects with financing needs to financial institutions, and increase the medium and long-term loans for manufacturing.

（4） Strengthen factor guarantee. Local governments are encouraged to strengthen the guarantee of element resources for enterprises' technological transformation projects, include the land and energy use involved in technological transformation projects into the priority guarantee scope, and promote the commitment filing system for technological transformation projects that do not add new land and focus on equipment renewal, and simplify the preliminary approval procedures.

The competent departments of industry and information technology in each region shall take the lead in organizing and implementing the equipment renewal work in the industrial field in their respective regions. They shall improve the working mechanism, do a good job in policy interpretation, strengthen coordination, strengthen the central local linkage, establish a key project library, and promote the implementation of various tasks in detail.