[Research Report] Industrial Use: Exploring New Ways Of Innovation In The New Era To Achieve High Quality Development

In order to carry out the nineteen principles of the "quality development" economic work put forward by the party's top nineteen, we should further implement the nineteen spirit of speeding up the construction of an innovative country, and explore the specific problems and ways to resolve the problems in the development and pformation and upgrading of the industrial textiles industry in the new era, so as to scientifically guide the various services of the association in the coming period. In from March 5th to 21st, the leading leaders of China's textile industry associations took five roads and went to eight provinces and municipalities such as Shanghai, Jiangsu, Hubei, Hunan, Anhui, Zhejiang, Fujian and Shandong to conduct Spring Research on the three topics of technological innovation, public service platform, brand quality and intelligent weaving.

Xiantao and Peng field nonwovens, Wenzhou Xiaojiang packaging, rooftop filter cloth, Yiwu line belt, Changshu branch nonwoven machinery and so on 6 industrial clusters, the Jiangsu Industrial Textile Industry Association, the Tiantai Textile Industry Association and so on 4 local associations, and Shanghai Dongfang International Group, Hubei Heng Tian Jiahua, Hunan Xinhai, Shaoyang spinning machine, Jiangsu China 3521, broad-minded technology, Ying Yang spinning machine, Anhui yuan Chen technology, Pu de medical treatment, Anhui Star Yu, Hua Ji environmental protection, three top line belt, the South Textile, Heng Heng Group, Lu Lude, Tai Tai Peng and other 40 enterprises, held 8 centralized forum. The research team visited.

The survey covers eight provinces and cities with large scale or rapid development in the industrial textile industry, including the eastern developed areas, and the central regions such as Hubei, Hunan and Anhui.

It has strong industry representation in more than 10 fields, namely, geotextiles, filtering materials, packaging materials, medical and health materials and terminal products, rope belt nets, safety protection materials, structural reinforcement materials, automotive textiles, sail products, and nonwoven machinery, warp knitting machinery and spare parts manufacturing.

I. economic operation of relevant provinces and cities and enterprises

(1) the overall operation is good, and the sub sectors are seriously differentiated.

In terms of the overall survey, the industrial textiles industry in 2017 is running well, and the industry scale, business income and economic efficiency are still in the stage of rapid growth.

For example, in 2017, the industrial added value of industrial textiles in Hunan increased by 25.5% over the same period last year, and the main business revenue increased by 27.7%. The growth rate was significantly higher than that of the whole province's textile industry by 7.5% and 11.4%.

Anhui's industrial backbone enterprises have maintained rapid growth, accounting for 8% of the total textile industry.

Hubei Xiantao nonwoven production and related enterprises have broken through 1000, of which 98 are regulated enterprises; 2017, the output value has exceeded 30 billion yuan to reach 31 billion 378 million yuan, the direct export 632 million US dollars, the annual production of 300 thousand tons of nonwoven fabrics, the annual processing of 800 thousand tons of nonwoven products, and the development of a group of leading enterprises represented by Heng Tian Jia Hua and Xinfa.

Although the whole industry is running well, the division of professional fields is more obvious.

Research shows that, in the areas of high temperature filtration, safety protection, structural reinforcement, nonwoven machinery and so on, the business revenue and total profit growth rate of enterprises is above two figures, and the enterprises have full confidence in development.

Some industries, such as the strip industry, developed slowly in 2017.

The operating income of the strip industry is only 6.6%, and the woven fabric has been woven.

Although obviously recovered, the output value of the backbone enterprises of Tiantai woven filter fabric in 2017 only increased by about 10%. The output value of traditional plastic packaging in Xiao Jiang packaging materials increased by only about 3%, but the output value of nonwoven packaging increased by more than 20%. The market of woven leather base at home and abroad was relatively weak, and some of the key enterprises, which were the main industries, grew slowly in 2017.

(two) technological innovation leads development and structural adjustment has achieved remarkable results.

With the continuous development of the industry and the gradual acceleration of market changes, it brings great challenges to the operation of enterprises.

Research shows that many enterprises take the initiative to deal with market changes, actively develop new products, improve product quality, try new sales channels, so as to achieve high quality development.

Anhui yuan Chen technology is committed to building CNAS (China National Accreditation Committee for conformity assessment) laboratory, provincial enterprise technology center, provincial engineering technology research center and postdoctoral workstation platform, and cooperation with industry and research institutes at home and abroad, including Nebraska University, Tsinghua University, University of Science & Technology China and Donghua University.

The new products and technologies of the enterprise increase by more than 50% every year. Now they have 95 patents, 1 national achievements and 9 new products in Anhui.

Pu de medical has 100 thousand levels of dust-free purification workshop of 4 square meters in line with the requirements of the GMP specification, and has passed the ISO13485:2003, CE and the US FDA certification issued by the German TUV bulletin agency in the domestic counterparts. The products are sold to 80 countries and regions in the world.

In the field of masks, Zhongke bestda has its own core technology of electrospinning. The product has a good balance in the protection effect and comfort, and is superior to the similar products abroad.

Relying on this technology, the company vigorously develops masks applied to various scenes, and sells through various channels such as electricity suppliers, government tenders, etc., to fill gaps in the market and resolve the single market risk.

At the same time, some enterprises strengthen product research and development, adjust product structure and market structure.

For example, due to the shrinking of the traditional synthetic leather market and the intensification of competition, in 2017, many manufacturers of leather fabric made of knitted elastic substrates with strong demand for the market began to reverse the passive situation by adjusting the product structure and achieved good results.

Fujian Tian Shou has the industrial chain of synthetic leather from polyurethane, auxiliaries, spinning, base cloth and coating. In 2015, it entered the field of microfiber synthetic leather, and focused on the automotive market.

In recent years, the automobile market has maintained a rapid growth. Among them, the growth of national brand cars is particularly fast. The use of microfiber leather for automobile seats and interior decoration is in line with the consumer preferences of the Chinese market.

(three) industry investment has increased rapidly, and the central region has been developing faster.

Over the past two years, China's nonwoven industry has developed rapidly and has become a hot topic in the industry.

During the past two years, the non-woven production enterprises visited during the survey basically had projects put into operation, and most enterprises had plans for new production lines in the near future.

However, enterprises are also reflecting that the excessive growth of domestic nonwoven production capacity far exceeds the growth of market demand, resulting in increasingly fierce competition in the market of nonwovens, and the profitability of enterprises has declined significantly.

For example, in 2017, although the prices of raw materials such as chemical fiber and chemical materials increased significantly, the market prices of nonwovens decreased.

The three provinces in the central part of the survey maintained rapid development of the textile industry and most of the key enterprises, and the development prospects were good.

In 2017, the total industrial output value or operating revenue growth rate of three provinces was over 10%, of which Hunan's industrial textiles industry's revenue growth was as high as 27.7%.

Moreover, many traditional textile industries are accelerating the entry into the industry, especially the nonwoven industry. For example, Anhui Huamao has 4 new cotton spunlaced nonwovens production lines since 2015, and Hunan Riya high tech group will focus on developing nonwoven medical products in 2018.

(four) excessive prices of chemical fiber raw materials will seriously affect the efficiency of enterprises.

Judging from the data from many aspects, the main products of chemical fiber in 2017 increased more, and it was difficult for nonwoven manufacturers to pfer the pressure of chemical fiber raw materials cost to downstream users, resulting in a decline in corporate profits.

For example, high temperature filter material production enterprises are undertaking bidding projects for national key projects such as downstream coal-fired power plants. They need to sign contracts several months or even six months in advance.

The rapid rise of raw material prices has brought about a substantial increase in its production costs, but production enterprises can not pfer to downstream users, resulting in a marked decline in efficiency.

(five) the industry started well in 2018.

On the whole, 6 industrial clusters and more than 40 enterprises surveyed expressed optimism about the operation and development of the industry in 2018.

After the Spring Festival, the overall business of the enterprises started well. Most of the enterprises had orders in their hands, especially in military, security, nonwovens, high temperature filtration and other fields. Orders for some enterprises such as nonwoven machinery and high temperature filtration enterprises have been in the second half of the year.

There are, of course, difficulties in recruiting workers in some areas, which have affected the start-up of some production lines after the Spring Festival. It is expected that with the gradual return of migrant workers after the Spring Festival, there will be improvement.

Two, the basic situation of thematic research

(1) science and technology innovation

1, Jiangsu promotes science and technology innovation through policies and mechanisms.

Jiangsu is a major textile province in China. It is also a large province of new material manufacturing and demand. It has a good industrial foundation in the field of new textile materials, especially in the field of new fiber materials. It has Jiangnan University, Soochow University, Nantong University, Jiaxing University and other institutions of higher learning, providing a good foundation for the pformation and development of industrial textiles.

A group of enterprises represented by glass house, INTERCHINA 3521, Jiangsu Ying Yang and Hongfa vertical and horizontal have achieved a series of achievements in the fields of structural enhancement, aerospace industry, environmental protection, civil engineering and so on, and have won a number of national and provincial level science and technology awards. In terms of policy, Jiangsu attaches great importance to the reform of science and technology system and achievements pformation, has launched a series of efforts to promote and guide scientific research and development and pformation of achievements, and has created a flexible and diversified atmosphere for innovation. In terms of mechanism, the Jiangsu Provincial Industrial Technology Research Institute has been set up, focusing on the core technology of the industry, the development of common key technologies and forward-looking technology, and the integrated innovation of interdisciplinary disciplines, so as to fill the gap between the upstream and downstream enterprises' production chain. In science and technology, the emergence of Zhongfu eagle and South China

2, innovation has become the main theme of the research and development of enterprises.

Research enterprises have attached great importance to innovation and development, and have done a lot of work in the innovation of industry university research cooperation, technological innovation, management and management, and formed innovative development models with their own characteristics.

The development and industrialization of the key technology of energy saving spunlace filter for the super clean emission of industrial smoke and dust, jointly developed by the 3521 China and Jiangnan University, was awarded the first prize of science and technology progress of China Textile Industry Federation in 2017. The company is also developing new products such as basalt filter material, antistatic filter material and so on to meet the special needs of the industrial filtration field.

In the beginning of 2018, the company went deep into more than 30 host plants, and released the trend of automotive interior fabrics in 2018. It focused on the latest research and development achievements of the company, and gradually consolidated its position in the industry innovation chain.

Hongfa and Beihang University, Donghua University, Tianjin University of Technology, Changzhou Advanced Materials Research Institute and other well-known universities and research institutes have carried out industry university research cooperation, and actively prepared to build China carbon fiber composite application technology innovation alliance, and promote the application of carbon fiber composites in automobile, rail pit, wind power, large aircraft, aerospace and other fields.

Run Yuan Group cooperated with Dalian University of Technology to develop automatic yarn wearing and head changing device, and jointly developed with China General Machinery Research Institute to create warp knitting intelligent workshop. In the development of equipment innovation, run yuan has carried out "learning from customers and listening to customer's suggestions" for many years, so that the development of packaging can be more targeted and practical.

Ying Yang actively carried out the construction of non-public organizations at the grass-roots level, and always adhered to "taking party building management with management to promote development", guided the enthusiasm and creativity of employees to the development of enterprises, and pformed party building achievements into productive forces.

The development and core technology of CB is fully dependent on the Institute of urban environment, Chinese Academy of Sciences. The Zheng Yuming research team of the Institute is the main R & D power of the company. Through equity, research institutes and enterprises have formed solid cooperative relations of interests and risks.

The team has developed the technology of electrospinning independently, and has been successfully applied to Bethesda's mask products.

Heng An Group, as the largest enterprise in China's health material industry, has a state-level technology center. It has relatively perfect organizational structure and talent team in terms of technological innovation. Each major product line has R & D team. Its research and development contents are mainly focused on product development and process, equipment improvement and basic material performance research.

Taizhou Yuxing needle Co., Ltd., in cooperation with Zhejiang University, has continuously improved its raw material selection, technical testing and product heat treatment technology. Its needles production has eighteen processes, twice as much as that of ordinary needle manufacturers. Moreover, the processing technology of the needle is refined, refined and refined, and its product performance is excellent. It has been listed as the first choice for many key non-woven machinery and warp knitting machinery manufacturers both at home and abroad.

Hunan Huasheng Group Co., Ltd., environmental science and Technology Industrial Park Development and Construction Investment Co., Ltd. jointly established Zhongnan Intelligent Equipment Co., Ltd., and acquired Changtai robotics Co., Ltd.

We are carrying out technological innovation based on the field of textile intelligent manufacturing, providing comprehensive intelligent manufacturing solutions to jointly promote the development of the textile industry.

The company will start with the construction of the intelligent production demonstration line of nonwovens and promote it in the textile industry.

(two) public service platform and brand quality

1, brand quality work

The research enterprises have attached great importance to product quality and brand building. Most of the backbone enterprises visited the field have passed the quality system certification of IOS9000 or IOS9001. Governments around the country are actively promoting key enterprises to declare provincial and municipal quality awards and provincial famous brands. Many key enterprises have already won the above honor, such as Anhui yuan Chen technology has won the Anhui Provincial Quality Award, Tiantai's strict brand company's "strict brand" filter cloth, and the Samsung Corp's "Samsung" floor has won the famous brand products of Zhejiang province.

However, governments and industrial clusters generally do not attach enough importance to regional brand building, and invest less in manpower, material resources and financial resources.

In the six clusters of the survey, only Tiantai County officially registered the trademark of "Pingqiao filter cloth" at the State Administration for Industry and commerce, but its late propaganda and promotion efforts were too few and failed to achieve the desired results.

2. Public service platform

The industrial cluster's public service platform construction is relatively weak, and the government's main efforts are focused on industrial park construction and investment promotion.

The existing service platform is basically focused on financial services, such as Yiwu has a small commodity market, market information, trade services, logistics and pportation, and has a good foundation. At the same time, it promotes the operation of the special industry fund, and establishes financing platform such as "loan pfer" and "help guarantee loan" to solve the financing problems of small and medium-sized enterprises. Tiantai county is mainly supporting the listing of the dominant enterprises.

Industrial clusters lack the platform of technical service and talent service. This is highly consistent with the problems commonly seen by key enterprises, such as weak technical force, lack of skilled personnel, and difficulties in product development.

At the same time, each cluster lacks a major activity platform with industry influence, it is very difficult to effectively enhance the visibility and influence of the local industry in the whole industry.

(three) special topic of Intelligent Manufacturing in nonwoven industry

Nowadays, the textile industry is developing towards the direction of intellectualization, digitalization and greening. The development of intelligent manufacturing technology provides a strong technological support for the construction of textile power, and it is an important means to improve product quality stability and labor productivity.

For intelligent manufacturing, the enterprises in this survey basically show a high degree of enthusiasm. Enterprises have made their own attempts based on their scale, economic strength and industrial characteristics, and have achieved some results.

But as a whole, the level of Intelligent Manufacturing in these enterprises is still relatively low. Investment mainly concentrates on the automation of the whole process. Informatization mainly uses ERP to solve the problems of operations such as finance, sales, warehouse logistics and so on. The Internet of things and information collection of production equipment, the informationization of production links, and the application of big data are still at a blank.

From the point of view of the power of Intelligent Manufacturing in enterprises, in addition to the promotion of national policies, it is also based on the consideration of reducing employment.

In the survey, enterprises generally reflect difficulties in recruiting workers, and the stability of employees is poor. Enterprises urgently need to reduce the number of low skilled labor in packaging and pportation through automation.

At present, the summary of the status quo of intelligent manufacturing of nonwovens is shown in Table 1.

However, we have noticed that automation of some processes may require higher cost and the effect is not very satisfactory.

For example, the automatic feeding system of staple fiber has great investment, but the benefit is relatively low. The defect treatment of spunlaced nonwovens is currently unable to handle by machine, and manual processing is feasible and economical.

Three. Typical cases and research highlights.

(1) bright spot for technological innovation

1. Jiangsu Province set up Provincial Industrial Technology Research Institute.

Exploring the new mode of innovation and achievement pformation is one of the focuses of this research.

The research group went to Jiangsu Industrial Technology Research Institute for in-depth exchanges.

Jiangsu province has rich scientific and educational resources and industrial foundation. In order to get through the passage from science and education to strong industry, after full investigation and demonstration, in December 2013, the provincial Party committee of Jiangsu provincial government decided to formally establish the Jiangsu Industrial Technology Research Institute, focusing on the core technology of the industry, the development of common key technologies and forward-looking technology, and the integrated innovation of interdisciplinary subjects, so as to fill the gap of the innovation chain between the upstream basic research and downstream enterprise product production.

By the beginning of 2018, the Institute had 38 professional research institutes, and the total number of researchers was nearly 6000. The total R & D expenditure was nearly 2 billion yuan, and 1800 scientific and technological achievements were pformed, and 400 enterprises were incubated, including 17 listed and listed enterprises.

The research field is mainly distributed in five industrial fields: new materials, electronic information, biological medicine, advanced manufacturing, energy saving and environmental protection.

As the "experimental field" for deepening the reform of science and technology system in Jiangsu, the Institute has made a lot of innovations in its organizational structure and operation mode.

(1) the research institute is an enterprise legal person directly under the jurisdiction of Jiangsu Province, and the president responsibility system under the leadership of the Council is implemented.

(2) the relationship between research institutes and research institutes is the alliance. The institutes participate in the management of professional institutes through the Council.

(3) the institute takes the scientific research of the Research Institute as an assessment index, breaks through the way of the previous financial support to the Institute, and decides to support the funding according to the research performance of the service enterprise, so as to give full play to the decisive role of the market in the allocation of innovative resources.

(4) the professional research institute has implemented the "equity incentive mechanism". As a professional research institute with independent legal persons, it has the right of ownership and disposal of scientific and technological achievements, and encourages the research institute to allow the scientific and technological personnel to enjoy more benefits from the technology appreciation through equity income and option determination, so as to realize the docking between R & D personnel's innovative labor and their interests income.

The innovation of the above models has well constructed a market-oriented R & D oriented mechanism, which has greatly stimulated the enthusiasm of researchers for innovation and entrepreneurship. At present, it has attracted a number of scientific research teams and projects, which has brought great impetus to Jiangsu's technological innovation and achievements pformation.

2, Orient International Group to accelerate the internationalization layout and promote the return of manufacturing industry.

Manufacturing is the most important driving force for China's economic growth.

In recent years, Dongfang International Group has allocated global high-quality resources in key links of the industrial chain through global layout and pnational operation, expanding its manufacturing share.

In 2017, the company organized a conference on technology innovation, focusing on adapting to the structural reform of supply side, upgrading the advanced manufacturing industry, supporting the fashion industry, and carrying out a new layout and layout for the group's technological innovation system. At present, the group has more than 100 manufacturing enterprises, among which overseas manufacturing enterprises account for nearly 50% of the group manufacturing enterprises, and the income share is nearly 20%.

Shanghai Shenda Limited by Share Ltd has promoted the strategy of "national layout and overseas expansion" in recent years. Now it has developed into a comprehensive enterprise integrating foreign trade, new textile materials, automobile interior decoration, real estate and other industries. In the field of automotive textiles, the company acquired the IAC related business in 2017, and has become the world's leading manufacturer of soft ware and acoustic components. Future Ltd will further strengthen scientific and technological innovation and product development, and continuously promote the technological progress of automotive soft decoration materials.

3, the extension of industrial chain boosts the advantages of enterprises.

In this research enterprise, broad-minded technology, Hongfa longitudinal, Feilong, Zhen Tai and other enterprises have carried out the industrial chain extension on the basis of the original industry.

Broad-minded technology is one of the professional production enterprises that first entered the automotive interior fabric industry. Influenced by many varieties and small batch characteristics of the automotive textile industry, the company has formed a complete industrial chain production system from the color difference fiber to the seat cover product, so that the company has demonstrated a strong market competitive advantage in product development and matching.

Hongfa is a well-known enterprise of high performance warp knitted reinforced composites in China. The company's family business has been deeply involved in the whole industry chain of fiber composites through joint ventures or technology shares. Now it has many business plates, such as high performance warp knitted fabrics, new energy vehicles, aerospace, rail pportation, defense industry, tooling, composite design, testing and evaluation center, and at the same time layout the future market of fiber composites.

(two) public service platform and brand quality highlights

1. The structural adjustment of the rooftop industry cloth industry has achieved remarkable results.

In recent years, Tiantai Mountain county Party committee and county government has made remarkable achievements in increasing industrial support and promoting industrial restructuring.

The number of enterprises has reached 25, among which there are 5 enterprises with over 100 billion yuan of output value, including 5 high-tech enterprises and 1 new three board enterprises. Three is to accelerate the development of high-temperature filtration materials, and the proportion of high-temperature filtration products has been increased to more than 40%. The four is to improve the industrial chain and take the initiative to extend to the upstream and downstream industries. The production enterprises of the county have already made polypropylene filament yarn, polyester fiber and nylon monofilament. The company has established a branch factory in Sichuan Chengdu and Jilin Changchun to produce automobile textiles; the other is speeding up the development of other fields, such as the liquid crystal polyaryl ester project developed by Samsung Corp and the Donghua University, and has made a major breakthrough in the pilot project, and developed vinyl composite wallpaper. First, speed up the construction of characteristic parks, and the rapid development of the industrial cloth industry has already ranked fourth in the six leading industries of the county's industrial economy; two, the cultivation of the leading enterprises and the county regulations.

2, the governments in the cluster are promoting the listing of enterprises.

Tiantai county government has vigorously promoted the listing of enterprises, and has issued a supportive policy with higher gold content for the listing of enterprises.

At present, there are 6 listed companies on the main board and 2 new three board listed companies.

Yan card company will complete its work in the first half of this year.

There are 7 listed companies in Yiwu, 13 new listed companies, 81 listed in the regional equity trading market, 91 enterprises in the share reform business, and 24 billion 100 million yuan in new bond financing.

Pingyang County Xiaojiang town government introduced the industry guidance fund to promote the listing of packaging enterprises. At present, Qiming has completed the listing share reform, and Jinheng pet, Li Tian Group, China Mining Industrial and other enterprises are preparing to declare the "new three boards" listing.

(three) typical cases of intelligent manufacturing

1, Spunlaced Nonwovens

Fujian Nanfang invested in a high-speed Spunlace production line of andrize in the new park. After that, it introduced a full set of involvement, slitting, packing and palletizing devices to achieve a high degree of automation of the whole process. The andrize production line can also adjust fiber feed quantity and net thickness according to the results of automatic test.

Fujian Nanfang is the first enterprise in the domestic Spunlaced enterprise to introduce Asia's production equipment.

At present, Fujian South spinning is debugging the production line.

2. Needle punched nonwovens (geotechnical)

Tai'an Luther's high performance carbon fiber composite intelligent manufacturing project has been included in the Ministry of intelligence's new mode of intelligent manufacturing application list. It is also the first pilot project of Intelligent Manufacturing in Shandong province.

The main production equipment of the company is the Carle Mayer high speed warp knitting machine, which is highly automated. The company has realized the interconnection of several warp knitting machines by software, centralized monitoring the running state of the equipment, reduced the number of labor and reduced the labor intensity of the workers.

At the same time, the company also applies sensors to warp knitted grid products to monitor the quality status of the project in real time.

Geotextile textiles are facing the challenge of Intelligent Manufacturing in the packaging section of the back road.

The width of geomembrane material is generally about 7 meters, and because the material is flexible, the deformation is bigger after hoisting, so the realization of automatic packaging is very difficult.

Combined with previous research, the intelligent manufacturing scheme of needle punched nonwovens high temperature filter products and waterproofing membrane base is relatively mature.

3, medical and health textiles

Heng Heng Group Fujian Heng An family life articles Co., Ltd. successfully declared the Ministry of intelligence manufacturing demonstration project, the company mainly produces sanitary napkins and baby diapers.

The main part of Heng An sanitary napkin production line is made in China, and some core equipment is developed independently by the company. For example, the high speed chip machine developed by the company has realized the high speed production of hygienic products. At present, the company is solving the automatic feeding system of raw materials.

The packaging, pportation, palletizing, warehousing and outgoing of finished products are introduced into industrial robots. Automation and information technology are realized. This part is also the most mature part of Intelligent Manufacturing in domestic enterprises. After implementation, the effect is obvious in reducing labor volume and reducing work intensity.

At the same time, Heng An, the largest sanitary product enterprise in China, has a strong foundation in enterprise management and information construction, and realizes the integrated management of materials, funds and information. It runs through all links of supply chain, market, finance, customer service, human resources and warehouse management, and achieves lean management.

At present, Heng An is developing the MES system, digitally managing the production of the company, and further improving the level of intelligent manufacturing.

Four, main problems and demands

(1) local governments, financial departments and related institutions do not know enough about the industry textiles industry.

In the course of the investigation, enterprises generally reflected no attention in policy and finance. Although the guidance of the association was released from the national level, guided by the association's "13th Five-Year development", the industrial textiles were included in the catalogue of key products and services for strategic emerging industries.

But from the actual situation, it is still necessary for local governments and relevant institutions to understand and recognize industrial textiles.

In addition, in the exchange with Jiangsu Industrial Technology Research Institute, it is also found that they do not disapprove of industrial textiles, but because of information asymmetry caused by not understanding.

After the discussion, they said that industrial textiles opened their new knowledge of technical textiles.

(two) the force of basic research is scattered and the path of technological innovation is not smooth.

Although the resources of science and technology in Jiangsu Province, which are mainly investigated by the scientific and technological innovation group, are quite abundant, but for many universities and research institutes, industrial textiles are still relatively new in terms of disciplines, and the distribution of research forces is relatively scattered, which makes it difficult for enterprises to form a deep and original cooperative development with scientific research institutes.

Many enterprises in the survey reflect that the cooperation with universities and colleges is only on the surface of the identification of results and the compilation of material for reward materials. How to dig out the innovative resources of scientific research institutes and carry out research and innovation with strong pertinence and high degree of integration is the common demand of enterprises at present.

Several clusters and key enterprises surveyed by various groups generally reflect the serious shortage of technical talents. The more grass-roots units such as counties and townships, the shortage of talent is even more prominent. It is very difficult for enterprises to recruit graduates and graduate students, and it is hard to retain them.

(three) the public service platform is lagging behind, and some areas are lack of relevant standards.

The platform for scientific and technological innovation is an important means for the government to mobilize the initiative of enterprises in independent innovation and guide the accumulation of innovative elements such as capital, talents and technology to enterprises.

Most of the enterprises surveyed have built municipal or provincial innovation platforms (see Table 2 below).

However, on the inspection platform, the surveyed enterprises generally reflected that the industry lacks professional testing and certification platform, so it is difficult for enterprises to complete the product testing one stop, and is subject to the disunity of downstream customers' standards and testing methods. Enterprises have invested heavily in testing and testing equipment (for example, there are more than 3 kinds of evaluation and testing instruments for textile wear resistance).

In addition, in the field of security, the products of anti arc and molten metal melt sputter, the domestic related testing methods or testing means are still blank. The inspection and evaluation often take a large price and long time to go abroad, which seriously restricts the technical progress of the products in this field.

A number of enterprises in Tiantai County reflect that the standard of woven filter cloth is obsolete and needs to be revised. At the same time, many new products have no industry standards and need to be formulated.

The current standards of medical operating clothes and surgical packages in China are seriously lagging behind and unreasonable. At present, the related products can only be returned home after foreign testing and certification. We hope that the association can communicate with relevant departments and agencies in time to cultivate and exploit the domestic market.

The three industrial clusters in Zhejiang and the public service platform of Changshu branch and Xiantao industrial cluster are relatively weak. The government's main efforts are in industrial park construction and investment promotion.

The existing service platform is basically focused on financial services. Industrial clusters generally lack the platform for technical services and personnel services such as technology research and product development. This is highly consistent with the problems commonly seen by key enterprises, such as weak technical strength, lack of skilled personnel, and difficulties in product development.

At the same time, there is a lack of a major industry activity platform with industry influence, and it is difficult to enhance the visibility and influence of the local industry in the whole industry. It is hard to create a loud regional brand.

Various clusters have called for the hope that the association will help build a public service platform such as product development, inspection and testing, personnel exchange and training services, major industry activities, etc., to promote the pformation and upgrading of local industries, and constantly upgrade the competitiveness of the industry.

(four) most cluster industries have low levels, homogeneous products and fierce market competition.

There are many small and medium enterprises and few leading enterprises in the industrial clusters studied. There are many low-end products, high technology and high added value products. There are many similar production enterprises and less upstream and downstream supporting enterprises; there are fewer service enterprises, such as production enterprises, technological logistics, and so on; there are many copycat enterprises and independent innovation enterprises; there are not many famous brands and many famous brands, but there are too many family businesses and less modern management enterprises.

This leads to the lack of technology and product development capability of most enterprises, the serious shortage of R & D investment, the lack of core competitiveness, and the weak brand awareness of enterprises, so that they can only be homogenized, the market competition is becoming increasingly fierce, and the profitability of enterprises is getting worse and worse.

In some areas, such as the majority of enterprises in the packaging industry of Xiaojiang, they are operating in arrears, and the liquidity pressure of production enterprises is too great.

All industrial clusters generally feel that the pressure of the current industrial pformation and upgrading is very heavy. At the same time, they feel very confused, and the government and enterprises can not find the strength to do so. We hope that the association can give strong support and support the focus on helping to formulate pformation and upgrading planning, helping to hold seminars on technology and market for production, teaching and research, as well as technological pformation projects, introduction of skilled personnel, investment promotion, and listing of key enterprises.

For example, the Xiao Jiang government hopes that the association will conduct an overall investigation and diagnosis of Xiao Jiang's packaging industry and make suggestions for its industrial development. At the same time, it will support Xiao Jiang packaging exhibition held by Pingyang County in October this year.

Tiantai county enterprises suggested that the association set up the air temperature filtration material (machine weaving) branch, organize and coordinate related production enterprises, and lead the development of the industry.

(five) the demand for intellectualization is urgent, but the direction of development is not clear.

Under the guidance of national and local policies, as well as the rising human and management costs faced by enterprises, the interviewed enterprises have put forward strong demand in terms of intelligent manufacturing and machine substitution, but the resources available to provide effective services in society are very scarce.

Such as broad-minded and Baofeng two enterprises, their product features are small batch and multiple varieties, which are different from the traditional large-scale spinning and weaving process. They have more special requirements for equipment, and have brought great challenges to the upgrading of the company's intelligence or automation.

Hongfa introduced the composite automatic molding equipment of Claus maffy, Germany, but how to combine the multi axial warp knitting and composite molding system effectively is still the focus of the enterprise.

Run Yuan Group has carried out warp knitting intelligent factory research with Changzhou branch of China Machinery Research Institute, but it still stays in the stage of imagination and planning.

(six) the pressure of environmental protection and circular economy is becoming more and more obvious.

The increasingly stringent environmental policy of the country has brought some pressure to the industry.

For example, in the field of industrial dust removal, many downstream industries require enterprises to recycle waste filter bags when they replace the filter bags. These waste filters have become one of the issues that must be considered in the industry.

In the field of automotive textiles, due to the limited import of waste bottles, the cost of recycled polyester fibers has increased significantly, but the cost pressure has been difficult to pass.

In the field of waste nonwovens, with the rapid development of the industry, the non-woven waste cloth corner waste has become a burden for the related enterprises in the branch pond area. The economically feasible reuse technology is the focus of the local enterprises.

In the field of coating industry fabric, facing the more stringent requirements of the environmental protection department, in order not to affect the production, the production enterprises have to continue to carry out environmental protection pformation and investment on the basis of meeting the environmental standards.

In 2017, the state's environmental protection policy was becoming more and more stringent. Some small and medium-sized enterprises were in a state of shutdown due to inconsistent environmental procedures or emission standards.

The production cost of recycled polyester fiber production enterprises is limited due to the restriction of imported bottle flakes. Many small businesses have been shut down, which has also caused a certain negative impact on downstream textile and geotextile materials and other related enterprises.

Five, countermeasures and suggestions

(1) technological innovation

1, combing the resources of the institutions of higher learning and scientific research institutes (Donghua University, Tianjin University of Technology, Xi'an Polytechnic University, Jiangnan University, Jiangnan University, Wuhan, Textile University, Jiangsu and other industries), and build a high-end think tank for the textile industry to establish a foundation for the basic research of science and technology in the industry.

2, accelerate the construction of public service platform for testing in key areas.

In the field of automotive textiles, emergency textiles, geo technical materials, medical and health materials, etc., it is necessary to guide qualified enterprises or testing institutions to build a national accreditation or industry accreditation testing public service platform, and intensify the study of emergency textile standard system, and comb and make up the relevant inspection or product standards for heavy products in this field.

And continue to promote the above key areas of standards and downstream industry coordination.

3, we should strengthen the combing of related disciplines of industrial textiles and establish a more extensive and comprehensive innovation resource pool of universities and research institutes, so as to facilitate the diversified integration and innovation development of the industry.

4, we should strengthen exchanges and cooperation with relevant research institutes, explore and explore a flexible mode of cooperation, promote industrial technology innovation in high-tech industries and intensify the promotion of industrial alliances.

(two) public service platform and brand quality

1, research and formulate medium and long-term development plans for the textile industry.

It is suggested that the central provinces and key industrial clusters should have strong organizational strength, specially study and formulate industry development plans, choose their key areas of development of the industrial textiles industry, and organize and guide the high-end, agglomeration, green and high-quality development of the industry.

2, speed up the construction of public service platform.

We should actively create a public service platform with distinctive cluster characteristics, such as information technology, talent exchange and training, financing, testing and testing, etc., to solve the problems of less skilled personnel and weak R & D strength in small and medium-sized enterprises, especially focusing on supporting the collaborative innovation of industry chain with the combination of production, teaching and research.

3, strengthen the cultivation of backbone enterprises and the development of characteristic enterprises.

We should increase support for leading enterprises, high growth enterprises and high and new technology enterprises, strengthen leading enterprises, give full play to their driving role, and choose to cultivate a group of specialized small and special enterprises, and promote their distinctive development, so as to form an industrial cluster effect of highly effective cooperation, harmony and win-win results.

4, continue to strengthen corporate brand and product brand building and cultivation.

We should make full use of all kinds of existing channels to create famous brands and continuously enhance their popularity.

5, vigorously strengthen regional brand building.

Encourage qualified regional and industrial clusters to register "regional brands" with obvious regional characteristics, and rapidly enhance their visibility and influence through continuous brand activities and international and domestic trade exhibitions.

6, we should promote the development of key enterprises before and after the industrial chain, or focus on attracting upstream and downstream enterprises, strengthen the industrial agglomeration effect, and enhance the overall competitiveness of the cluster.

(three) intelligent manufacturing

1, vigorously promote the whole process automation of the production line.

According to the current situation of the industry, the focus of Intelligent Manufacturing in the future will be concentrated on the automation of the whole process, mainly on the two ends of the production line, that is, the automatic feeding system at the front end and the on-line detection, automatic winding, cutting, packaging, palletizing and pportation system at the back end.

Domestic equipment has been able to meet the demand, but there are still some gaps in the speed and accuracy with imported equipment.

First of all, select a number of qualified suppliers recommended to the industry, upgrading the existing production line.

Secondly, it is suggested that the suppliers of the production line cooperate with these enterprises to form a complete nonwoven intelligent production line plan and serve the new investment projects of the enterprises.

Third, we should pay attention to improving the localization level of intelligent production lines, and embody Chinese manufacturing in terms of core components and industrial software.

2, focus on software breakthroughs in intelligent manufacturing.

The core of intelligent manufacturing is data and software. Industrial software and industrial big data application is a difficult point in the whole manufacturing industry. One of the difficulties is personalized development for industries and even enterprises. Developers need to familiarise themselves with software systems and enterprise production processes.

First of all, equipment suppliers, especially import equipment suppliers, need to open corresponding data interfaces for software extraction and calling.

Secondly, universities, research institutes and backbone enterprises jointly analyze and study the process of nonwoven technology, and build a big data model for industrial production, which will provide important reference for the application of big data in the industry.

Third, production enterprises and software enterprises jointly develop the MES system of nonwovens, meticulous management of the production process, and then improve product quality, reduce energy consumption and waste emissions and improve operational efficiency. Industrial software can be distributed and implemented according to the control of a single production line, the control of multiple production lines, and the vertical integration of production management system and enterprise operation system.

For systems that achieve good results, encourage both sides to declare relevant technology awards.

Fourth, the State supports the development of relevant industrial software projects, and forms a demonstration project as soon as possible.

3, standardize and guide enterprise's intelligent manufacturing investment.

The association should regulate and guide investment in intelligent manufacturing projects and prevent enterprises from investing blindly in the development stage.

First of all, the association can pass on the technology roadmap to the enterprise to preach the technical path, the key direction, the main mode and the implementation steps of the intelligent manufacturing industry.

Second, compile the standards of intelligent manufacturing, so that the implementation of enterprises can be followed, and the evaluation of the industry can be based on evidence.

Third, we should give full play to the demonstration effect of backbone enterprises and popularize their excellent cases in the industry for other enterprises to draw lessons from.

(four) other comprehensive recommendations

1, vigorously promote the promotion of related policies for industrial textiles.

Through the two ways of "top-down, bottom-up", through the coordination of the competent departments of the state, the association carries out policies and industry publicity for its competent departments in key provinces of industrial textiles; the two is to strengthen cooperation with local associations, industrial clusters and leading enterprises, with the help of relevant planning or large-scale industry activities, to enhance the recognition of industrial textiles in local governments and competent departments, and expand industrial influence.

2, it is suggested that enterprises in related fields should start from fulfilling their social responsibilities, strengthen R & D and investment in science and technology, and research and develop economically applicable waste textile resources, especially the technology and equipment for recycling and reuse of used industrial textiles, so as to realize the recycling and recycling of waste resources.

3, it is suggested to strengthen the construction of domestic waste PET bottles and other recycling systems, improve the classification and recovery system of user terminals, establish a centralized processing system for waste bottles, continuously improve the quality of waste bottles and increase effective supply.

4, the association takes the lead in organizing the green manufacturing standards in key areas, and fostering the green development demonstration enterprises in the industry, leading the low-carbon green development of the industry.

(China Industrial Textiles Association)