Technology Promotes The Upgrading Of New Products Of Synthetic Filament Fabrics

First national

The annual meeting of new fabrics development was held in Wujiang. This is a general conference on the implementation of the "textile industry 12th Five-Year development plan" and the "development guide for the weaving industry in 12th Five-Year" in the silk weaving industry. It is also the first conference to promote technological progress, innovation, brand and quality. It is also the first product development innovation conference since the establishment of China filament weaving Association.

On behalf of the China filament weaving Association, I would like to express my heartfelt thanks to all the representatives of the conference for their support for the work of the association. On behalf of the association and the representatives attending the meeting, we would like to express our heartfelt thanks to Hengli Group for its support and support for this conference.

Next, I will introduce the general situation of the economic operation of the textile industry and the filament weaving industry of the textile industry.

I. current industrial economy

This year, the global economy continues to show a downward trend under the influence of the European debt crisis, and the demand is not strong.

The EU financial system has weakened support for the real economy, the unemployment situation has continued to deteriorate, public expenditure has decreased, and residents' income has declined. It is expected that consumer demand will not be substantially improved in the short term, and the economic growth rate of emerging economies will generally decline.

China's economy is still growing at a steady pace, mainly driven by domestic demand, which is greatly influenced by external environment, and its economic growth slows down mainly in the following aspects:

1, production growth decline

According to statistics, the growth rate of main products in textile industry has declined in 1-4 months.

The business grew by 286, the yarn output increased by 15%, and increased by 4.4 percentage points. The rest of the products, such as: the growth rate of cloth production decreased by 2.74 percentage points, the printing and dyeing cloth 18 billion 250 million meters, increased 7.36%, decreased by 5.7 percentage points, 7 billion 980 million garments, 7.75 7.75, decreased by 6.7 percentage points, chemical fiber 11 million 930 thousand tons, the growth rate was 11 million 930 thousand, and the growth rate dropped by 8%.

Chemical fiber and clothing statistics enterprises increased by 55 and 591 enterprises respectively.

In the four main industrial clusters of Shengze, Changxing County, Jiaxing Xiuzhou and Fujian Longhu, the output of filament fabrics was 8 billion 494 million meters, an increase of 10%, and the growth rate dropped sharply.

2, worsening export situation

In 1-4 months, textile exports amounted to $71 billion, the amount increased by only 1.07%, and the ratio fell by 2.34 percentage points, a 26 percentage point increase over last year.

Exports to the EU dropped by 9%, and negative growth or sharp decline in growth rates occurred in all countries and regions. The export situation continued to deteriorate.

The export of silk woven fabrics increased by 2 billion 740 million meters, an increase of 2.41%, and the export volume of US $2 billion 850 million, an increase of 12.6%, with an average of 1.04 US dollars per metre, and the price increased by 9.47% over the same period last year.

The polyester filament fabric in export filament woven fabric is 2 billion 370 million meters, accounting for 86.5% of the filament woven fabric.

It should be said that the average price of Chinese exported filament woven fabrics is still low, and it needs to be improved by additional value.

3, investment growth, growth rate decline

In the 1-5 month, the textile industry invested 260 billion 950 million yuan, an increase of 18.53%, and the growth rate dropped 17.7 percentage points over last year.

5759 new projects, a decrease of 2.87%, a larger increase in investment, chemical fiber growth of 24.27%, textile machinery manufacturing industry increased by 69.9%, cotton textile industry increased by 18.02%.

The chemical fiber filament weaving industry invested 14 billion 60 million yuan in 1-5 months, ranking only fourth below clothing, cotton textile and chemical fiber.

4, decline in economic efficiency

Because demand is not strong, exports decline, cotton prices are much higher than the international market, and enterprises' orders are insufficient, resulting in a decline in the overall efficiency of the textile industry chain. In 1-4, the textile industry's main business income was 161 billion 670 million yuan, an increase of 11.27%, the growth rate dropped by 20 percentage points, the profit was 72 billion 100 million yuan, and the same ratio decreased by 18.29%.

The deficit reached 19.07%, an increase of 5 percentage points, and the deficit of loss making enterprises increased by 133.4%.

Chemical fiber filament weaving and dyeing and finishing industry of filament fabrics, the main revenue in 1-4 months was 44 billion 70 million yuan, an increase of 7.16%, the profit was 1 billion 849 million yuan, an increase of 16.3%, the deficit of loss making enterprises increased 71.04%, and the profit margin was 4.1%.

It can be seen that the overall situation of the industry is not optimistic, the difficulties are aggravated, and the weaving enterprises of silk fabrics have picked up slightly compared with March.

Two. Current status of product development in filament weaving industry

1, product development has promoted the healthy development of the industry.

China's chemical fiber filament weaving industry has gradually developed along with the rapid development of the chemical fiber industry and the extensive application of the terminal products, and its products are widely distributed in many fields such as clothing, clothing, household decoration, industrial supplies, and so on.

In recent years, the products have been developed from taffeta products of the past major commodities to all kinds of products, such as imitation wool, imitation hemp, Imitation cotton, suede and peach skin, and have been developed from single clothing to multi-function such as flame retardant, antistatic, shading, waterproofing, oil proofing, antibacterial and so on.

As the filament weaving industry has its own unique advantages, especially the physical and chemical properties of the fiber itself, it has a large plasticity. Therefore, its development is faster than traditional industries, especially in the past twenty years. It has played an irreplaceable role in promoting the development of chemical fiber spinning technology, fiber imitation technology, filament weaving technology, chemical fiber printing and dyeing and finishing technology, and developing high-performance multi-functional textiles. The filament fabric industry is a technology industry with high technology content, wide range of product applications, and the largest variety of products.

The strategy plays an important foundation role.

Judging from statistics, in recent ten years, traditional wool, hemp, silk and other natural fiber fabrics in China are basically in a stable state of development, and the production of chemical fiber filament fabrics has been developing rapidly in an annual average growth rate of more than 20%.

At the end of 2011, the development of chemical filament woven fabric from 4 billion meters to 37 billion meters was planned according to the development guidance of filament weaving in 12th Five-Year. In 2015, the filament woven fabric will reach more than 45 billion meters.

In particular, the export volume of cotton fabrics has even negative growth, but the filament fabrics still maintained a good export growth trend. Last year, they exported 9 billion 500 million meters, an increase of 23.6% over the same period last year, accounting for 41.4% of the total export volume of China's textile fabrics and 98.5% of the total export contribution. This fully illustrates the advantages of filament fabrics: first, the higher dispersion degree of the silk fabric export area and the relatively smaller impact on the regional political and economic environment; the two is that the silk fabric is cheap and beautiful, and it has higher simulation degree, and has the higher ability to replace natural fiber fabrics such as cotton, wool, linen and silk; three is that the products of the silk fabrics are rich, the adjustment is relatively flexible, and it can adapt to the changing market demand in time. In terms of exports, the situation of the national textile industry is more severe.

2, product development is an important guarantee to ensure sustained development of the industry.

The importance of product development

Product development refers to a series of decision-making processes starting from research and selection of products that meet the needs of the market, to product design, process design, and to normal production.

Broadly speaking, product development includes both the development of new products and the improvement and replacement of old products.

Product development is the key content of enterprise research and development, and also one of the strategic core of enterprise survival and development.

In the textile industry "12th Five-Year" development plan, "structural adjustment, independent innovation, brand building and sustainable development" have been included in the contents of key development. Each of these four aspects is closely related to our product development, and this explains the importance of product development.

It is generally believed that filament weaving, especially polyester filament weaving, is not very high if it produces ordinary low-grade products. If we produce high-grade products, we need higher technical equipment and higher technical content.

Due to the lack of high technology and equipment, low investment cost and low starting point, most small and medium-sized enterprises choose this way of marketing. Such enterprises generally do not pay enough attention to product development. Many enterprises do not even set up technical personnel for product development. Due to the large number of such enterprises, products are neither featured nor on grade, competition among enterprises is very intense, product prices are very low, business efficiency is generally low, and the ability to resist risks in the market is relatively weak.

Starting from the second half of last year, the market environment began to wane due to the adverse effects of European and American economies. Such enterprises generally had a backlog of product inventory and serious economic losses. Many enterprises faced the test of survival and death.

According to our investigation, enterprises with relatively good product development have not been affected by the current adverse environment. The products have maintained a good sales pattern, and the economic benefits of the enterprises are very good.

This contrast contrast makes most enterprises begin to wake up. These enterprises are beginning to seek to change the present passive loss situation, and begin to realize that to improve the equipment of enterprises, we must attach importance to product development.

The importance of product development has been widely recognized.

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Long term development of filament fabric products

The raw material of filament fabric is chemical fiber, which is processed by chemical method. No matter the physical properties of the thick line and appearance of silk, or the chemical properties of the inner quality of the product, it has greater plasticity. Different filament and different physical and chemical properties can be combined and combined with different weaving and printing and dyeing finishing processes, so that the ever-changing filament fabric can be produced.

In addition, because the filament fabric does not need complicated spinning process, the product has the characteristics of short technological process and relatively low processing cost, especially the polyester fabric woven by water jet loom, which has high production efficiency and lower production cost.

Over the past ten years, the spinning technology of the upstream industry has developed rapidly. Fine denier yarn, ultra fine denier yarn, profiled filament yarn, multi-component composite yarn, island silk and various new materials have been continuously spun out, providing abundant raw material resources for the technological innovation and product development of the filament weaving industry. At the same time, the demand for high performance, multi-function and multi-purpose of the silk fabric in the downstream market has also provided strong impetus for the technological innovation and product development of the filament weaving industry.

As a result, the variety and style of filament fabrics vary rapidly, and new products are launched faster.

Because of its own chemical characteristics, products of various functional properties are also more easily given.

Typical representative products include linen cloth, shading cloth, memory cloth, suede, peach skin, and down proof cloth.

The products are widely used and the product structure is becoming more and more reasonable. Besides taking, they can also be widely used in home textiles, car interior decoration, military products and other industrial uses, such as fabrics used for making awning cloth, bulletproof vest, parachute and military uniform. At present, most curtain fabrics and tent fabrics are made of filament fabrics.

In addition to its own characteristics, filament products also have good substitutability. They can imitate cotton, wool like, linen and silk like imitation, and can imitate all kinds of natural fiber fabrics. This substitution has been well reflected in all kinds of natural fiber fabrics, especially the supply gap of cotton fabrics, which has played a good role in the stable development of the textile industry.

With the progress of science and technology, the recycling technology of waste chemical fiber and chemical products is also gradually being used. In the future development of the textile industry, the chemical fiber filament fabrics will tend to the direction of simulation technology, such as imitation cotton, imitation wool, imitation hemp, imitation silk, and so on, which is also in line with the direction of China's textile industry's "12th Five-Year" development plan, reflecting the characteristics of modern textile to adapt to market demand, adapt to consumer demand and keep pace with the times.

It can be said that filament fabrics are the most popular and inexpensive products of all kinds of fabrics, and the quantity of silk fabrics is far more than that of natural fiber fabrics. The development of filament fabrics has great potential, and the development potential and development space are very huge.

At present, there are a number of enterprises with distinctive characteristics in product development. For example, the weaving enterprises under Hengli Group attach great importance to product development. They have made very distinctive features in imitation memory fabrics, shading cloth and various functional fabrics, and have accumulated more than 6000 new products, which have become the largest leading enterprises in our industry.

Wujiang Han Tong is a special enterprise specializing in the production of fashion fabrics. Chairman Shen Hanyong participates in product development personally. More than 100 products are developed each year, and eight successive times have been awarded the popular fabrics in the textile industry. The newly designed products account for more than 80% of the total sales of the enterprises. The price of their products is much higher than the average level of the industry. No sizing process is a major innovation feature of the enterprises. He himself won the honorary title of the 2011 China Textile annual innovator.

Also, Jiaxing's Ming Ye company, the polyester silk product developed by twister and false twister, has been very popular in the market. The products are in short supply. The three enterprises in Changxin have done enough articles on various kinds of functional shade cloth. They have undertaken many new product development projects at the provincial level many times, and have obtained many patents. The added value of the products is high and very distinctive.

There are many such enterprises in the industry, such as the award-winning enterprises of excellent quality products, which are relatively well featured in product development.

3. Promote product development with brand construction

Brand is an important symbol to measure the product level and comprehensive strength of an enterprise. To improve the brand construction is beneficial to the development of the product.

Since its establishment last year, the association has launched a series of work around product development and brand building.

First, textile products exhibition platform will be used to publicize product and brand.

Since last April, the brand enterprises have organized the annual Shanghai fabric exhibition and the Beijing fabric exhibition.

Two is the organization of filament weaving enterprises to participate in the China Textile union "2011 China Textile Industry Association product development contribution award" review, and finally 3 parents silk weaving enterprise award-winning, through this work, help to publicize the enterprise brand, promote the industry brand building and product development.

Three is the organization of filament weaving enterprises to participate in the Ministry of industry to carry out industrial enterprise brand cultivation pilot, of which Suzhou Zhi Textile Technology Co., Ltd. through the Ministry of industry's censorship officially included in the national brand cultivation pilot enterprises, for our filament weaving industry set up a national brand pacesetter.

Four, in the first half of this year, we launched the "China silk weaving industry's market competitiveness of the top 40" publishing activities. This work is mainly to coordinate the "textile and garment enterprises competitiveness evaluation" held by China Textile Corporation over the past year. At the same time, it also encourages healthy development of the excellent enterprises in the weaving industry, and is also conducive to encouraging, publicizing and promoting brand building and product development.

The five is the first batch of evaluation and awarding of the first batch of "China chemical fiber filament fabric production base". Through the application of enterprises, experts' assessment and the association's audit, 4 enterprises, including Hengli, Jiaxing Taihua, Changxin three and Yancheng Yue Da, have been awarded the first batch of Jiangsu's top quality production base.

The six is to organize the recommendation activities of "China's chemical fiber filament fabric excellent quality products". After the enterprise declaration, expert review and association audit, a total of 12 products were awarded the "Quality Gold Award", 24 products were awarded the "quality award", and 21 products were awarded the "best quality finalists Award".

Seven, around the product development, we carried out the selection of the technical papers for the development of filament fabric products. After the selection and delivery of products, the experts' assessment and the association's examination, a total of two essays and three awards were awarded for the first and two awards of outstanding articles.

Through the work of awarding high-quality production base, excellent quality award and excellent paper selection, we can speed up the pace of structural adjustment of filament weaving industry, give play to the leading role of key backbone enterprises, guide enterprises to do well in product development and change the way of growth, constantly upgrade product quality and product added value, and drive and promote the overall product development level and core competitiveness of the whole industry.

Three, China's filament product development and brand building has a long way to go.

At present, China is already a well deserved filament weaving country, but it is far from a powerful country, especially in silk fabric products, product level and brand building. This leads to a big gap between product prices and foreign products. China's filament product development and brand building have a long way to go.

1, lack of research on fashion trends

Although China's filament weaving enterprises have enhanced their research ability in product color and fashion trend in recent years, the research system of the silk weaving industry is weak and the industry trend has not been established. The research on the current trend is dominated by the achievements of Korea, Japan and Taiwan.

The final products such as clothing, home textiles and decorative fabrics are relatively weak in R & D and design, especially in original design. R & D investment is relatively limited, which restricts the development of products and the upgrading of product quality and grade.

2, product innovation and development capacity is not strong.

In the past few years, the importance of R & D importance and the lack of capital investment have greatly weakened the core competitiveness of China's filament weaving industry.

The homogenization of production capacity and the rapid expansion of low level have resulted in a rather serious phenomenon of low level and vicious competition. In spite of the high shuttleless rate of weaving equipment, the weaving ability of multi arm, jacquard, and complex organizational structure is not enough. Advanced equipment technology and high-quality technical personnel are seriously lacking. This level of technology equipment is relatively lagging behind, resulting in a weak capability of independent innovation, which affects the development capacity of China's filament products, resulting in a big gap between similar products in terms of quality, variety and other foreign counterparts.

This can be clearly reflected in the price difference between the import and export of filament fabrics.

In 2011, for example, the average import price of polyester filament fabrics was 1.8 times that of export prices, and the average import price of nylon filament fabrics was 1.7 times that of export prices.

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3, weak sense of brand cultivation

Most of China's silk weaving enterprises are developed from small private enterprises. They lack enough attention in product development and brand training. Their private brand share is relatively low, and there is no market influence. There is a lack of well-known brands, especially internationally renowned brands.

A large number of export products are processed and OEM, and the proportion of independent brands is very small. Due to the lack of world-famous brands, especially the lack of core technology, the added value of export products is low.

It has resulted in a relatively large proportion of products in the whole industry, low value-added products, low profit margins and low profitability.

Enterprises do not know enough about the cultivation of independent brands, so it is difficult to form their own brands.

In addition, the domestic market is in a serious state of confusion, and independent intellectual property rights are not properly protected. Counterfeiting and shoddy products are quite common. The interests of some excellent brand enterprises are seriously damaged, which has dampened the enthusiasm of enterprises to develop new products and built their own brands. Irregular market behavior has seriously restricted the development of independent brands, and greatly affected the product development and international competitiveness of China's filament weaving industry.

4, lack of product application areas.

China's filament products are still mainly used in clothing and decorative fabrics, and the proportion of industrial textiles in the field of application is still low.

Due to the advantages of short technological process and little damage to fibers, the demand for filament products, especially for industrial filament products and high performance filament products, is increasing in the field of industrial textiles.

At present, there are very few enterprises that can carry out R & D in specialized fields, and the application areas of products need to be further developed.

Four, continue to do some good advice on product development.

At present, China's filament weaving industry is still in the stage of rapid development, but there are signs of surplus of low-end products. It is necessary to intensify industrial upgrading, strive to expand development space, and strive for more national policy support.

In view of the problems existing in the product development and brand building of the filament weaving industry, several personal opinions are given for your reference.

1, we should fully implement the "12th Five-Year development plan for the textile industry" and "China's filament weaving industry development guidance in 12th Five-Year", raise awareness of product development, strive to pform the way of development, and strive to pform from scale to quantity to quality and efficiency.

Constantly adjusting the product mix, and actively developing differentiated, functional, high simulation products, especially in the high imitation cotton products, efforts to encourage the development of large floral, silk fine and wide filament yarn dyed jacquard fabrics.

We will further expand the space for industrial filament fabrics and form a new industrial gathering area featuring general industrial filament and special industrial filament products.

2, establish an independent innovation system as soon as possible.

We should encourage the adoption of the mode of combining production, teaching and research, and actively promote the establishment of long-term and stable cooperative relationship between research institutions and enterprises, create an alliance of industrial technology innovation, give full play to the advantages of filament weaving in the middle end, build up a platform for mutual docking with upstream raw materials R & D and downstream products, strengthen the integration and sharing of innovative resources, and continuously improve the capability of independent innovation.

3, strengthen product development and brand building, guide and encourage enterprises to attach importance to the original design of products, strengthen the cultivation of their own brands, and strive to improve the brand contribution rate of products.

Continue to cultivate high-quality production base.

We should increase the added value of products, speed up the pace of new product development, continue to carry out the recommendation of quality selection of silk fabrics and recommend the excellent papers, and continue to carry out the most influential market brand recommendation activities and the competitive ranking of enterprises' comprehensive strength, and constantly show the results of the brand building of the filament weaving industry to the whole industry and society.

Comrades, we need to accelerate the pformation of the development mode, adapt to the new changes in the situation at home and abroad, adhere to the main direction of structural optimization and industrial upgrading, take the independent innovation and brand building as the important support, take the prosperity of the market and expand domestic demand as the fundamental starting point, take resource saving, environmental friendliness and sustainable development as the key points, and take the integration of informationization and industrialization as the means, and strive to do well in the product development work.

(CTEI)