Xu Wenying: Filament Weaving Industry Shows Huge Growth Space
The weaving industry of filament yarn is one of China's textile industry.
Emerging industries
It has strong market vitality and technological vitality.
Filament weaving industry started late, but it has developed rapidly in the past twenty years. It has become one of the fastest growing pillar industries in China's textile industry, and has shown tremendous room for industrial growth.
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China's filament weaving Association came into being.
This year, 1 approved by the Ministry of civil affairs, the Chinese yarn dyed Trade Association officially changed its name to the China filament weaving Association.
In August 18th, the association will have its first general meeting.
A few days ago, Xu Wenying, vice president of China Textile Industry Association, interviewed reporters about the development of China's filament weaving industry and the related situation of the filament weaving Association.
The importance of filament weaving is increasing.
Reporter: what is the development status of China's filament weaving industry?
Why has the industry attracted widespread attention and great importance in recent years?
Xu Wenying: filament weaving industry is one of the pillar industries in the textile industry, which is widely used and has the fastest development.
It plays an irreplaceable role in promoting the development of spinning technology, fiber simulation technology, weaving technology, chemical fiber printing and dyeing technology, main fabric finishing technology, and guiding the development of high-performance multi-functional textiles. It plays a key role in linking the links from chemical fiber to clothing fabrics, household textiles and industrial textiles.
During the "12th Five-Year plan" period, the filament weaving industry is playing an irreplaceable role in promoting the textile industry to realize the strategy of "strong technology and strong brand" in the textile industry.
sustainable development
The strategy plays a supporting role.
Before the reform and opening up, there were basically no weaving enterprises specializing in producing synthetic filament fabrics in China.
Since the reform and opening up, with the development and wide application of chemical fiber materials, China's chemical fiber filament weaving industry has grown rapidly from small to large, and the application scope of fabrics has been constantly expanding, and the types are increasing constantly, and the output is constantly increasing.
Rise
。
Above, while the average annual increase of other textile products is only about 3%, it can be said that the chemical fiber filament fabric is the fastest growing industry in the textile industry. In textile products, the largest cotton production in China is cotton fabrics, including chemical staple fiber, whose annual output is more than 70 billion meters, and other products such as wool textile are only 700 million meters, silk fabrics 800 million meters, and hemp fabrics 300 million meters, while the output of chemical fiber fabrics is nearly 30 billion meters. The annual output value is close to 200 billion yuan, and the annual export volume is more than 300 million meters. Especially in the past ten years, it has been developing rapidly. Output has risen from about 4000000000 meters in 2000 to nearly 30 billion meters in 2010, with an average annual increase of 20%.
In the entire textile industry, other professional industries have already set up corresponding professional associations. Only the filament weaving industry has not set up a national trade association. This is highly incommensurate with the scale and status of the industry. Therefore, it is long time to set up a national trade association from the perspective of scale and status.
At present, the weaving industry of Korea, Japan and Taiwan is relatively advanced, and the corresponding industry associations have been established in South Korea and Taiwan.
Reporter: what kind of development prospects do you think China's filament weaving industry will have?
Xu Wenying: I think it is a promising industry.
It can be said that the filament weaving industry is the most widely used and most potential industry in the textile industry.
虽然棉布是纺织面料的第一大产品,但由于我国人口多耕地少,农村人口人均耕地面积0.2公顷左右,在保证粮食安全的前提下,每年用于棉花的耕地始终没有超过全部耕地面积的4%,指望棉花等天然纤维实现较大幅度的增长是不现实的,而化学纤维并不受土地资源的限制,长丝织物面料花色品种多、新产品新技术推出快,产品的适用范围远超棉织物等天然纤维,在衣着类方面既有仿真丝、仿毛、仿麻、仿棉等仿真类织物,也有自身特色产品、功能性产品(如里子布、遮光布、记忆布、麂皮绒、桃皮绒等),除服用外,还可大量应用在家纺、雨伞布、车内装饰、军品和其它产业用等,如用于制作防弹衣、降落伞及军服等装备所用面料,目前,几乎所有的窗帘布都是用长丝面料制作。
With the progress of science and technology, the varieties of chemical fiber are more diversified, the product structure is more abundant, and the application scope is more extensive. At the same time, the recycling technology of waste chemical fiber fabrics is more perfect. Therefore, in the future textile industry development, especially in the "12th Five-Year" and "13th Five-Year" period, the chemical fiber filament weaving industry is the most potential industry.
In order to meet the growing demand for textile products in the future, beautify people's lives and enrich industrial textiles, it is necessary to set up a national filament weaving association to regulate and guide the healthy development of the industry.
Provide strong support for the rapid development of the industry.
Reporter: why should the Chinese yarn dyed trade association be renamed the China filament weaving association?
Xu Wenying: the early development of chemical fiber filament weaving industry lacks clear management organization and industry organization. For many years, there is no corresponding guidance in the direction of industrial development and technological progress, which leads to blindness in industrial development.
The basic work in terms of industry standard, technology exchange, brand cultivation, personnel training, industrial upgrading and development trend are few.
Thus, a series of urgent problems need to be solved. An association is needed to strengthen management and all aspects of work so as to promote the healthy and rapid development of the industry.
First of all, the industry needs to improve its statistical work.
As a pillar industry in the textile industry, in addition to the import and export statistics of filament fabrics in the customs statistics, there is no statistics on the products of the industry in the National Bureau of statistics, nor the data of the industry's economic indicators.
Whether the relevant state departments, local governments or related enterprises and institutions in the industry are lack of guidance on the relevant statistical data of this industry.
Secondly, it is urgent to change the lack of national and industrial standards.
Despite the rapid development of China's chemical filament weaving industry, there is no industry association to coordinate and manage the industry, resulting in a serious lag in standard setting work. The corresponding industry standards are almost blank. In particular, product classification standards, product quality standards, energy saving and emission reduction cleaner production standards, energy measurement standards, water intake quota standards and processing trade consumption standards are all urgently needed standards for the industry.
Industry associations need to take the lead in making these standards, and silk weaving industry is in urgent need of these standards.
Thirdly, we need to strengthen industry guidance and reverse the development and popularization of new technologies and new products.
lagging
The situation.
我国长丝织造产业起步较晚,加上没有行业协会的引导,企业比较重视生产性投入,忽视了科研性投入,产能的快速发展偏重于低水平急速扩张,没有统一建立行业自律规范,导致低水平、恶性竞争现象较为严重;虽然织造装备无梭化率较高,但大多都是技术含量较低只能生产普通产品的织造装备,先进的多臂、大提花等设备比例较低,高档复杂品种织造能力不足,技术装备水平上的相对滞后,造成了产品质量和品种与国外同行的差距较大;在产品开发和品牌建设方面,由于我国长丝织造企业大部分是从小的私营企业发展起来,在品牌培养方面重视不足,自有品牌比重较低且没有形成市场影响力,造成了全行业的产品档次较低、附加值不高、企业利润率低、盈利能力不强。
The development and design links of final products such as garments, home textiles and decorative fabrics are weak, which restricts the development of products and the further improvement of quality and grade.
Even if there are new technologies and new products developed in the industry, it is difficult to get effective publicity and promotion because there is no organization of trade associations.
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In addition, the pollution of water jet looms has restricted the development of filament weaving industry in some parts of the country.
Water jet looms account for over 70% of China's filament weaving industry, which accounts for a large proportion and is the main equipment of the filament weaving industry.
Because chemical fiber filament will use a certain amount of oil in the spinning process, a certain amount of slurry will be used in the warping process. In order to distinguish the left and right twist, it is necessary to use the colored silk without fixing, and add some oil pollution of the equipment. The oil, slurry and dyestuff will produce a certain amount of sewage in the weaving process. Allowing self draining will cause some pollution to the environment, but the pollution level is not serious. The average COD is about 400 to /L, and the better management enterprise is less than 200 /L. The treatment is relatively simple.
Many enterprises in the industry have actively adopted sewage treatment measures. After treatment, all the reclaimed water has been reused for production, which not only saves water resources, but also avoids environmental pollution.
However, due to the fact that there is not a nationwide industry organization for publicity and promotion, this effective technical information has not been fully pmitted, leading to different measures for water jet weaving in different regions. Among them, the Dang Shan town, Shaoxing and Hangzhou, where the main areas of filament weaving were used, had adopted more restrictive measures and elimination policies for water jet weaving. At present, there is no water jet loom in Dang Shan town, and most of the loom weaving enterprises in Shaoxing have also been pferred.
Changxin, Shengze and Jiaxing, Xiuzhou, which are also located in the environmentally sensitive areas, have better protected the development of the industry because of the local government's active efforts to promote the water treatment technology of water looms.
Therefore, for the whole country, there is a great need for a nationwide organization to publicize, guide and promote the advanced technology in the industry, especially the environmental protection technology.
The courage to play a bridge between government and enterprises.
Reporter: at present, China's filament weaving Association's work progress is like exhibition.
Xu Wenying: the China Textile Industry Association has attached great importance to the filament weaving industry. The president of Duyu Zhou first proposed that the Chinese cotton textile industry association and the Chinese yarn dyed trade association should be responsible for the coordination and service management of the chemical fiber filament weaving industry. After many discussions by the Party committee of the textile industry association, I decided to take the lead in organizing the China filament weaving Association. At present, the work is progressing smoothly.
There is a great similarity between the weaving process and the yarn dyed industry in terms of process characteristics. Apart from the main raw materials and the silk dyeing process, shuttleless looms are used. With the development of new technology and new industries, the proportion of chemical fiber long cheese cheese dyeing, melt dyed filaments, production of filament yarn dyed home textiles, filament yarn dyed curtain, filament yarn dyed fabric, sofa fabric and filament yarn dyed fabric has increased continuously. It is no longer the main industry of pure yarn dyed fabric and pure cotton denim in the past. Considering chemical fiber
With the continuous expansion of chemical fiber weaving industry and the development trend of the yarn dyed industry, if the "Chinese yarn dyed Industry Association" is renamed "China filament weaving Association", it is not only in line with China's current textile industry division of labor pattern and industry nature, but also the demand for healthy development of the fabric industry and chemical fiber filament weaving industry at the same time, which is conducive to the restructuring of China's textile industry to achieve the goal of textile power.
The Chinese yarn dyed Trade Association members and related work after the renamed were assigned to the China Cotton Textile Industry Association.
At present, with the vigorous support and recommendation of the provincial textile offices, associations and local governments and industrial clusters, the registration of members has been preliminarily completed, and the new members of the China filament weaving Association have exceeded 300, and the preparatory work has basically been completed.
After the study, the first member congress of China filament weaving Association will be held in Shengze Town, Wujiang, Jiangsu in August 18th this year.
Reporter: what are the future priorities of the filament weaving association?
Xu Wenying: first, set up an independent innovation system as soon as possible.
Adopting the mode of combining production, teaching and research to promote the establishment of long-term and stable cooperative relationship between scientific research institutions and enterprises, and establishing a strategic alliance of industrial technology innovation, giving full play to the advantages of filaments weaving in the middle of the industrial chain, building up a platform for mutual docking with upstream raw materials R & D and downstream manufacturing applications, strengthening the integration and sharing of innovative resources, and guiding enterprises to take the road of innovation and development.
Actively striving for national policy support, especially the key technologies, common technology, basic technology, energy saving and emission reduction technologies related to the development of filament weaving industry, should strive to obtain financial support from relevant departments.
Second, actively strive for and improve industrial policies.
We should actively strive for the development of the filament weaving industry by relevant state departments, give appropriate support to the technological pformation projects that meet the industrial policy, meet the key development direction of the filament weaving industry, and facilitate the upgrading and pformation of the silk weaving industry, support and encourage enterprises to independently eliminate backward production capacity, actively adopt advanced technology and equipment, and continuously upgrade the industrial level and competitiveness; encourage and guide the weaving enterprises to shift from resources to the eastern part of the labor force to the central and western regions.
Third, actively strive for and improve fiscal and taxation policies.
We should actively strive to improve the guarantee environment for SMEs, strive to solve the financing difficulties of SMEs, and actively strive to implement preferential policies of import tariff free for the advanced equipment of filament weaving. We should encourage some key processes to adopt advanced import equipment and improve product grades and added value before domestic technology is not mature.
Fourth, improve the living environment of enterprises and support enterprises to go out.
We should focus on supporting enterprises to establish R & D and marketing network systems, support cooperation with international brands and channel providers, set up relevant intermediary agencies, provide policy information services for enterprises to invest and deal with trade frictions, support enterprises to participate in international exhibitions, and expand international cooperation and exchanges.
Fifth, give full play to the role of trade associations.
As a bridge between the government and enterprises, trade associations play an important link role.
We should give full play to the important role of the association in the fields of industry research, planning, management, technical consultation, industry research, reflecting the industrial situation, and enterprise demands, so as to enhance the level of industry management, strengthen industry self-discipline, guide enterprises to implement relevant policies, promote the orderly and healthy development of the industry, support trade associations to coordinate and solve industrial problems, and serve well in promoting the technological progress and industrial structure adjustment of filament weaving.
As a filament weaving Association, the key work in the near future is to establish and improve the industry information statistics system, set up an industry information exchange platform, organize the formulation of the silk weaving industry standard, standardize the market behavior, do well in the industry planning, guide the industrial development; organize the filament weaving enterprise to participate in the domestic and foreign fabric exhibition, set up the trade platform for the enterprise, carry out technical exchanges, and upgrade the industrial technology level.
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